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Catbridge Machinery LLC

Nonwovens Converting Equipment

Model 401 Continuous Surface Winder

Catbridge designs and manufactures highly-productive nonwovens converting machinery ranging from slitter rewinders to unique process lines and meltblown manufacturing lines. Loaded with features for better yield and quality, our machinery is ideal for applications such as filters, wipes, hygiene products, and building products.

Our machines are designed to improve output and handle the specific requirements of nonwovens. All equipment incorporates advanced tension control systems to meet the most demanding material tension requirements. Specialized features can be integrated into “unique to the product” webflows, enabling successful converting of innovative new materials from lightweight extensibles to heavier nonwovens. Furthermore, our machines offer time-saving technologies. For example, our continuous winders offer automatic cutoff and transfer as well as innovative loading and unloading systems, and our slitter rewinders offer features such as patented automatic knife placement.

Our machines also provide ease of operation and safety. We maximize ergonomic friendliness for repetitive tasks and provide intuitive, user-friendly controls. To aid operations, we can incorporate camera systems to inspect materials and/or observe all process functions from a single location. And like all Catbridge designs, SAFETY is a priority. We offer tailored safety systems utilizing risk-analysis-driven components such as light curtains, gates, laser scanners, and perimeter guarding, all managed by a safety PLC, to maximize safety while minimizing operator inconvenience.

Our complete line of nonwovens converting machinery includes stand-alone slitter rewinders, continuous winders for process lines, conventional and turret unwinds, and perforators. Popular models include the Model 205 and Model 210 surface slitter rewinders, the Model 401 continuous surface winder, and the Model 324 turret winder.

We also build coating and laminating lines optimized for your exact requirements. These process lines include ultrasonic lines as well as two- and three-ply spray laminating systems. Our new three-ply laminating system, good for nonwoven filtration products, attaches substrates to both sides of a coated web in a single pass, eliminating production steps. For best results, we engineer an effective web path for each individual process line and carefully select and integrate top-quality components.

Moreover, we build meltblown production lines. Our unique die design yields very small and very consistent fibers for demanding filtration applications. We offer a compact, easy-to-install BMF production line that can also be used as a lab line for fine-tuning new products and processes. Additionally, we offer a larger multi-die production line. Unwinds can be added to our lines to make composite webs. Our ability to incorporate other functions into a meltblown line via customized, product/process driven webflows enables you to get your innovative new products to market efficiently. 

+ Surface Slitter Rewinders

+ Duplex Slitter Rewinders

+ Single Shaft Slitter Rewinders

+ Unwind Stands

+ Turret Slitter Rewinders

+ Perforators

+ Automatic Knife Positioners

+ Continuous Winders

+ Custom Engineered Converting Machinery

+ Meltblown Lines

+ Salvage Winders

Who We Are Catbridge Difference Facility and Process Personalized Solutions Commitment to Service Global Reach Catbridge Promise
Converting Machinery Turret Slitter Rewinders Surface Slitter Rewinders Duplex Slitter Rewinders Single Shaft Slitter Rewinders Salvage Winders Continuous Winders Unwind Stands Coating & Laminating Systems Meltblown Lines Perforators Automatic Knife Positioners Custom Engineered Converting Machinery Replacement Parts Search by Part Number Razor & Perforator Components Shear Slitting Accessories Score Slitting Holders, Blades, Bearings & Accessories Score Sleeves, Rolls & Dovetail Bars Tape & Roll Coverings Roll Fabrication Safety Chuck Components Clutch & Brake Components Vintage Machine Parts Catbridge Newsroom Meltblown Line Produces N95 Mask Material and High-Performance Nonwovens Inline vs. Offline Converting: When Does Inline Slitting Rewinding Make Sense? All-In-One Slitter Rewinders for a Varied Product Mix Catbridge a 2019 NJMEP Innovator of the Year The Next-Generation Surface Winder for Paper Mills and Converters All Catbridge News Tradeshows Tools & Resources Productivity Estimator Roll Density Calculator Roll Diameter Calculator Roll Length Calculator Roll Weight Calculator Catbridge Newsletter International Sales Contact Us Sitemap
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