Case Study: How Web Industries Boosted Capacity and Efficiency with the Catbridge 900MC
How Web Industries Boosted Capacity and Efficiency with the Catbridge 900MC
Web Industries, a leader in precision converting and advanced materials manufacturing, was ready for the next phase of growth—but their existing equipment was holding them back.
Faced with growing customer demand and limited slitting capacity, the company turned to Catbridge Machinery to find a solution that would increase throughput, reduce manual processes, and provide a platform for future scalability. The answer came in the form of the Catbridge 900MC Slitter Rewinder.
The Challenge: Limited Capacity & Legacy Equipment.
Web Industries was operating with slitting systems that had reached their maximum output. Their legacy machines could only handle rolls up to 28 inches in diameter, limiting productivity and job flexibility
Compounding the issue were manual workflows that slowed changeovers and created production bottlenecks—particularly on jobs requiring narrow slits.
To continue delivering exceptional service to their customers, Web Industries needed a machine that could scale with their operation and handle more demanding requirements with ease.
The Solution: Catbridge 900MC Slitter Rewinder
After a collaborative consultation with Catbridge’s engineering team, Web Industries installed the 900MC, a high-performance slitter rewinder known for its balance of power, flexibility, and automation.
Key Features of the 900MC:
Larger Roll Capacity: Handles up to 32-inch diameters, enabling longer and more efficient material runs.
High-Speed Performance: Reaches speeds up to 2,500 feet per minute, significantly increasing throughput.
Automation Upgrades: Features like auto-tabbing and auto-unloading reduce manual steps and streamline the slitting of narrow webs.
Operator-Friendly Design: A user-friendly interface minimized training time and increased team adoption.
“The 900MC has been a game-changer for us,” said Ray Stockwell of Web Industries. “Catbridge’s upfront engagement and technical expertise made all the difference in this seamless transition.”
The Results: Efficiency and Growth
With the 900MC in place, Web Industries experienced measurable improvements in both performance and productivity:
- Expanded Capacity: Larger roll handling and faster speeds allowed Web Industries to take on new business and improve turnaround times.
- Workflow Efficiency: Automation features minimized downtime, reduced changeover time, and eliminated labor-intensive steps.
- Team Satisfaction: Operators quickly adapted to the new system, citing the intuitive interface and smart design as key factors in a smooth implementation.
A Partnership Built for the Future
The success of this project wasn’t just about the machine—it was about the collaborative partnership between Catbridge and Web Industries. From early planning through installation, Catbridge’s hands-on support ensured the equipment was seamlessly integrated into Web’s operations.
With this investment, Web Industries has reinforced its position as a flexible, reliable, and future-ready manufacturing partner, capable of meeting evolving customer demands in a competitive industry.